Mill Turn Machining

Optimal for High Mix, Low Volume Complex Parts

Owens Industries is a leader in precision mill turning. Our team leverages advanced CNC machining to seamlessly integrate milling and turning operations with unparalleled efficiency. With Owens, you gain access to cutting-edge precision manufacturing capabilities for intricate geometries and diverse materials. Our Mill-Turning expertise delivers reliable components machined with high precision.

Have problem parts or impossible components? In a hurry? Call on the expertise of Owens. Our commitment to quality and customer satisfaction sets us apart.

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What is Mill Turning?

Mill-Turning seamlessly integrates milling and turning operations, streamlining manufacturing processes. This advanced CNC machining technique eliminates the need for multiple setups, boosting efficiency. Simultaneous turning and milling, along with the ability to handle intricate geometries, make Mill-Turning a practical choice for precision manufacturing.

As a workpiece rotates, the Mill-Turn machine executes rotating tooling operations such as cross-drilling, tapping, slotting, and milling simultaneously. This eliminates the need for multiple setups and reduces downtime associated with changing between different machining centers. This innovative approach not only accelerates part production but also maintains high accuracy, making Mill-Turning an incredible option for precision manufacturing at Owens Industries.

Why Choose Owens Industries for Mill-Turning

Our specialized mill-turn machining process is meticulously executed, ensuring exacting precision for each component. Utilizing cutting-edge CNC technology, we seamlessly integrate turning and milling operations, achieving unparalleled machining tolerances. The simultaneous execution of multiple operations in a single setup enhances efficiency, enabling the mill-turn machines to handle complex workpieces seamlessly. From intricate geometries to diverse materials, our mill-turn expertise ensures optimal results without the need for additional finishing.

Benefits of Multi-Axis Mill-Turn Machining

Mill-turn machining stands out as a revolutionary process that combines turning and milling operations into a single, highly efficient workflow.

  • Single-Setup Efficiency: Mill-turn technology completes complex parts in a single setup, reducing the need for multiple machines and minimizing errors. Its true multitasking capability, turning workpieces while simultaneously executing rotating tooling operations, leads to faster production and reduced setup times.
  • Swift Production: Mill-turn machines facilitate rapid transitions from concept to final product, ensuring faster time-to-market and reduced lead times. Mill-turn technology also allows for early optimization of part designs, ensuring efficiency and cost-effectiveness in the machining process.
  • Enhanced Precision: Integrating turning and milling minimizes repositioning, leading to improved accuracy with tight tolerances as fine as +/- .0001. Mill-turn machining excels in the creation of intricate part geometries, offering a solution for components with complex shapes and features.
  • Material Versatility: Capable of handling a wide range of materials, from common metals to superalloys, making it suitable for diverse industries.

Mill Turning vs Milling and Turning

Milling and turning are individual CNC machining processes, each with its unique characteristics and applications. However, the combination of these processes in mill-turn machining introduces an approach that offers advantages over separate milling and turning operations. Mill turning is characterized by its integration of milling and turning capabilities within a single-machine setup. This process efficiently handles complex parts by simultaneously performing milling and turning operations.

When milling and turning are executed separately, the machining operations are divided between dedicated machines. Milling involves a rotating cutting tool removing material while turning centers around a rotating workpiece with a stationary cutting tool. While effective for specific operations, this approach may necessitate transferring workpieces between machines, leading to increased setup and handling times. In CNC lathe machining and turning, the workpiece is held in place by a chuck and rotated at high speeds while the cutting tools are brought into contact with the workpiece to remove material and create the desired shape.

The choice between mill turning and separate milling and turning processes depends on the project's requirements. Mill turning stands out for its efficiency in handling complex parts, minimizing setup times, and offering a consolidated approach to machining operations.

Materials

Mill-Turning Materials Trusted by Owens Industries

Our extensive range of material capabilities guarantees that we can satisfy the varied and particular needs of our clients in a variety of industries. Owens Industries has extensive experience manufacturing parts from different materials using Mill-Turning manufacturing:

Brass

Brass

Brass is a metal known for its easy machinability and good electrical conductivity. It is ideal for applications requiring low friction, such as gears, locks, and musical instruments.

BrassUNS DesignationDIN DesignationAlternative Designation
C36000 UNS C36000 CUZN39PB3 CuZn39Pb3
C46400 UNS C46400 CuZn38Al Naval Brass
C93200 UNS C93200 Saems 660 Bearing Bronze
C48500 UNS C48500 CuZn39Sn1 Leaded Muntz Metal
C26000 UNS C26000 CUZN30 Cartridge Brass
C37700 UNS C37700 CUZN40PB2 Forging Brass
Copper

Copper

Copper is excellent at conducting heat and electricity, making it perfect for electrical uses like busbars and wire connectors. It is easily recognized by its shiny reddish-orange color and is also used in plumbing and roofing.

CopperUNS DesignationDIN DesignationAlternative Designation
C11000 UNS C11000 Cu-ETP Electrolytic Tough Pitch (ETP) Copper
C10100 UNS C10100 OF-OK Oxygen-Free Electronic (OFE) Copper
C10200 UNS C10200 OF-Cu Oxygen-Free (OF) Copper
C28000 UNS C28000 CuZn40 Muntz Metal
C14500 UNS C14500 TeCu Tellurium Copper

 

Stainless Steel

Stainless Steel

Stainless steel is known for its strength, heat, and corrosion resistance, along with its durability and attractive appearance. These qualities make it suitable for a wide range of uses, including kitchenware, medical instruments, and construction.

Stainless SteelUNS DesignationDIN DesignationAlternative Designation
316L UNS S31603 X2CrNiMo17-12-2 Stainless Steel 316L
304 UNS S30400 X5CrNi18-10 Stainless Steel 304
17-4 PH UNS S17400 X5CrNiCuNb16-4 Stainless Steel 17-4 PH
303 UNS S30300 X8CrNiS18-9 Stainless Steel 303
420 UNS S42000 X20Cr13 Stainless Steel 420
440C UNS S44004 X105CrMo17 Stainless Steel 440C

 

Tool Steel

Tool Steel

Tool steels are hard, stiff, and resistant to abrasion, making them perfect for manufacturing industrial tools. Their robustness is essential for cutting, drilling, and molding applications in various industries.

Tool SteelUNS DesignationDIN DesignationAlternative Designation
D2 UNS T30402 1.2379 X155CrVMo12-1
M2 UNS T11302 1.3343 HS6-5-2C
A2 UNS T30102 1.2363 X100CrMoV5-1
S7 UNS T41907 1.2355 50CrMoV13-15
O1 UNS T31501 1.2510 100MnCrW4
H13 UNS T20813 1.2344 X40Cr

 

Alloy Steel

Alloy Steel

Alloy steels include additional elements beyond carbon, which improve their hardness, toughness, and resistance to fatigue and wear. These steels are widely used in construction, automotive, and machinery due to their enhanced properties.

Alloy SteelUNS DesignationDIN DesignationISO Designation
4140 1.7225 708M40 42CrMo4
4340 1.6565 817M40 40NiCrMo6
8620 1.6523 805M20 20NiCrMo2
52100 1.3505 100Cr6 SUJ2
4142 1.7227 708M40T 41CrMoS4
6150 1.8159 735A51 50CrV4
Aluminum

Aluminum

Aluminum alloys are lightweight and strong, with excellent thermal and electrical conductivity. They are also resistant to corrosion and can be anodized for added protection, making them ideal for aerospace and packaging industries.

Aluminum AlloyUNS DesignationDIN DesignationISO Designation
7075-T651 3.4365 76528 AlZn5.5MgCu
6082-T651 3.2315 64430 AlSi1MgMn
6060 3.3206 EN AW-6060 AlMgSi
5052 EN AW-5052 3.3523 AlMg2,5
2017A 3.1325 24530 AlCu4MgSi
Hastelloy

Hastelloy

Hastelloy is a group of nickel alloys known for their high resistance to corrosion, pitting, and stress-corrosion cracking. They are often used in harsh environments like chemical processing and aerospace, where durability is crucial.

HastelloyUNS DesignationDIN DesignationAlternative Designation
C276 UNS N10276 2.4819 NiMo16Cr15W
C22 UNS N06022 2.4602 NiCr21Mo14W
B-2 UNS N10665 2.4617 NiMo28
X UNS N06002 2.4665 NiCr22Fe18Mo
C2000 UNS N06200 2.4675 NiCr23Mo16Cu
G-30 UNS N06030 2.4603 NiCr29Mo9Fe
Inconel

Inconel

Inconel is a strong, corrosion-resistant nickel alloy, ideal for challenging aerospace applications. It can withstand extreme temperatures and pressures, making it suitable for jet engines and gas turbines.

InconelUNS DesignationDIN DesignationAlternative Designation
718 UNS N07718 2.4668 NiCr19Fe19Nb5Mo3
625 UNS N06625 2.4856 NiCr22Mo9Nb
600 UNS N06600 2.4816 NiCr15Fe
X-750 UNS N07750 2.4669 NiCr15Fe7TiAl
601 UNS N06601 2.4851 NiCr23Fe
725 UNS N07725 2.4668 NiCr19Fe19Nb5Mo3

 

Invar

Invar

Invar is a nickel alloy with very low thermal expansion, making it highly stable and perfect for precision applications such as instrumentation and aerostructure molds. It is also used in scientific instruments where dimensional stability is critical.

InvarUNS DesignationDIN DesignationAlternative Designation
36 UNS K93600 1.3912 FeNi36
42 UNS K94200 1.3917 FeNi42
48 UNS K94800 1.3922 FeNi48
32-5 UNS K94610 1.3911 FeNi32-5
42-6 UNS K94620 1.3913 FeNi42-6
46 UNS K94630 1.3914 FeNi46
Maraging Steel

Maraging Steel

Maraging steels are ultra-high-strength steels that are easy to machine and weld without causing distortion. They gain their exceptional hardness and toughness from a special heat-treating process, making them suitable for aerospace and tooling applications.

Maraging SteelUNS DesignationDIN DesignationAlternative Designation
200 UNS K93120 1.6359 20Ni Maraging Steel C200
250 UNS K92890 1.6358 18Ni Maraging Steel C250
300 UNS K93120 1.6354 18Ni Maraging Steel C300
350 UNS K93160 1.6356 18Ni Maraging Steel C350
400 UNS K91460 1.6352 Custom 465 Stainless
500 UNS K92810 1.6354 Custom Age 625 Plus

 

Titanium

Titanium

Titanium is a lightweight metal with excellent strength, low thermal expansion, and high corrosion resistance. Its ability to be sterilized and its biocompatibility make it unique, especially in medical implants and aerospace components.

Titanium GradeUNS DesignationDIN DesignationAlternative Designation
5 (Ti-6Al-4V) UNS R56400 3.7165 Ti-6Al-4V
2 UNS R50400 3.7035 CP Titanium
23 (Ti-6Al-4V ELI) UNS R56401 3.7165 Ti-6Al-4V ELI
9 (Ti-3Al-2.5V) UNS R56320 3.7195 Ti-3Al-2.5V
7 (Ti-0.2Pd) UNS R52400 3.7235 Ti-0.2Pd
12 (Ti-0.3Mo-0.8Ni) UNS R53400 3.7105 Ti-0.3Mo-0.8Ni

 

Industries ISO

FAQ

Mill Turn Machining Frequently Asked
Questions

What is Mill Turning, and how does it differ from traditional machining processes?

Mill Turning is an advanced CNC technique integrating milling and turning in one setup, streamlining processes and reducing errors compared to traditional methods.

What are the key benefits of choosing Mill Turn Machining for complex parts?

Mill Turning offers single-setup efficiency, true multitasking, and versatility, accelerating production, reducing setup times, and ensuring precision for diverse industries.

How does Mill Turning compare to separate milling and turning processes?

Mill Turning efficiently handles complex parts by integrating milling and turning in a single machine setup, streamlining processes and reducing production time compared to separate operations.

Why choose Owens Industries for Mill-Turning services?

Owens Industries ensures meticulous execution and precision in Mill Turning, utilizing cutting-edge CNC technology for seamless integration and handling of complex workpieces.

What materials does Owens Industries use for Mill-Turning, and how are they selected?

Owens Industries uses materials like alloy steel, aluminum, brass, bronze, carbon steel, copper, hardened steel, and Hastelloy, selecting them based on specific properties to meet project requirements and ensure precision machining.

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