5-Axis Machining
5-Axis CNC Machine Shop With Ultra Precision
It takes more than excellent machining and programming skills to perform true 5-axis machining work. Owens Industries specializes in 5-axis contour machining to manufacture almost impossible-to-make components other competitors cannot achieve. And with a team of engineers boasting 20 - 30+ years of in-house experience, why would you settle for anything less?
Have problem parts or impossible components? In a hurry? Call on the expertise of Owens.
What is 5-Axis
CNC Machining?
5-axis CNC machining is a manufacturing technique using computer-controlled technology to manipulate five axes on a machine tool, including X, Y, and Z linear axes, and two rotary axes. This machining method is prized for its versatility in shaping a wide array of intricate and complex parts in a single setup, particularly in industries like aerospace, automotive, medical, and plastic injection molding.
Why Choose Owens Industries for Advanced 5-Axis Machining?
Owens’s CNC machinists and EDM micromachiners use state-of-the-art 5-axis micro-milling centers to achieve precision and accuracy, with .005 micron positional and 1° angular accuracies. This advanced technology streamlines complex part production, reducing human involvement and ensuring repeatable accuracy.
Owens Industries is committed to client satisfaction, offering expertise and equipment to handle many micromachining challenges. Our track record includes offering CNC services to successfully produce parts other shops struggle with, making us the trusted choice for all your micromachining needs. And we have the capabilities to manufacture the parts you need in less time vs leading competitors.
5-Axis Machining Capabilities
Owens Industries' 5-axis machining services shine in the production of intricate medium-sized components. Our 5-axis capabilities can be grouped into 3 different categories: general 5-axis, precision 5-axis, and super precision 5-axis.
General 5-Axis Machining
General 5-axis machining at Owens Industries is versatile and applicable across many industries. This includes crafting aerospace components with complex shapes, medical implants with intricate details, and molds for plastic injection molding. Our capability to machine from multiple angles makes it ideal for creating parts like titanium aircraft door stops and precision tools for various applications.
Precision 5-Axis Machining
In precision 5-axis machining, Owens Industries focuses on components with demanding specifications. Examples include parts for LASIK surgery devices, where a keratome, requiring a thickness accuracy of +/- 5 microns, is produced with ultra-precision. This level of precision extends to manufacturing 3D heart cavity instruments with intricate details.
Super Precision 5-Axis Machining
Super precision 5-axis machining by Owens Industries is exemplified in the production of ultra-high precision components like contour rings and hubs using materials such as Hastelloy. Our machinists, coupled with top-notch machinery, allow for the creation of microwave housing and sub-components for Titan rockets, demonstrating our capability to handle critical and challenging applications.
View our Success Gallery to see our work!
5-Axis Machining Services Set Owens Apart from the Competition
Owens Industries has provided 5-axis machining services on projects like prescription glass moldings, precision collimators, ventricular assist devices, and even highly precise keratomes used in LASIK eye surgery down to +/- 5 microns accuracy.
See our case study on previous 5-axis components produced for clients.
Jobs Completed using 5-Axis Machining
- Microwave Housings
- Lasik Surgery Devices
- Titan Rocket Sub Components
- 3D Heart Cavity Instruments
- Titanium Aircraft Door Stops
Contact Owens Industries and speak with our 5-axis machinists to discuss your next project's needs.
Materials
5-Axis Machining Materials Trusted by Owens Industries
Our capabilities cover a wide range of materials, ensuring we can meet the diverse and specific requirements of our clients across various industries. Owens Industries has extensive experience manufacturing component parts from different materials using 5-axis machining:
- Alloy Steel
- Aluminum
- Brass
- Copper
- Hastelloy
- Inconel
- Invar
- Maraging Steel
- Stainless Steel
- Titanium
- Tool Steel
Alloy Steel
Alloy Steel
Alloy steels include additional elements beyond carbon, which improve their hardness, toughness, and resistance to fatigue and wear. These steels are widely used in construction, automotive, and machinery due to their enhanced properties.
| Alloy Steel | UNS Designation | DIN Designation | ISO Designation |
|---|---|---|---|
| 4140 | 1.7225 | 708M40 | 42CrMo4 |
| 4340 | 1.6565 | 817M40 | 40NiCrMo6 |
| 8620 | 1.6523 | 805M20 | 20NiCrMo2 |
| 52100 | 1.3505 | 100Cr6 | SUJ2 |
| 4142 | 1.7227 | 708M40T | 41CrMoS4 |
| 6150 | 1.8159 | 735A51 | 50CrV4 |
Aluminum
Aluminum
Aluminum alloys are lightweight and strong, with excellent thermal and electrical conductivity. They are also resistant to corrosion and can be anodized for added protection, making them ideal for aerospace and packaging industries.
| Aluminum Alloy | UNS Designation | DIN Designation | ISO Designation |
|---|---|---|---|
| 7075-T651 | 3.4365 | 76528 | AlZn5.5MgCu |
| 6082-T651 | 3.2315 | 64430 | AlSi1MgMn |
| 6060 | 3.3206 | EN AW-6060 | AlMgSi |
| 5052 | EN AW-5052 | 3.3523 | AlMg2,5 |
| 2017A | 3.1325 | 24530 | AlCu4MgSi |
Brass
Brass
Brass is a metal known for its easy machinability and good electrical conductivity. It is ideal for applications requiring low friction, such as gears, locks, and musical instruments.
| Brass | UNS Designation | DIN Designation | Alternative Designation |
|---|---|---|---|
| C36000 | UNS C36000 | CUZN39PB3 | CuZn39Pb3 |
| C46400 | UNS C46400 | CuZn38Al | Naval Brass |
| C93200 | UNS C93200 | Saems 660 | Bearing Bronze |
| C48500 | UNS C48500 | CuZn39Sn1 | Leaded Muntz Metal |
| C26000 | UNS C26000 | CUZN30 | Cartridge Brass |
| C37700 | UNS C37700 | CUZN40PB2 | Forging Brass |
Copper
Copper
Copper is excellent at conducting heat and electricity, making it perfect for electrical uses like busbars and wire connectors. It is easily recognized by its shiny reddish-orange color and is also used in plumbing and roofing.
| Copper | UNS Designation | DIN Designation | Alternative Designation |
|---|---|---|---|
| C11000 | UNS C11000 | Cu-ETP | Electrolytic Tough Pitch (ETP) Copper |
| C10100 | UNS C10100 | OF-OK | Oxygen-Free Electronic (OFE) Copper |
| C10200 | UNS C10200 | OF-Cu | Oxygen-Free (OF) Copper |
| C28000 | UNS C28000 | CuZn40 | Muntz Metal |
| C14500 | UNS C14500 | TeCu | Tellurium Copper |
Hastelloy
Hastelloy
Hastelloy is a group of nickel alloys known for their high resistance to corrosion, pitting, and stress-corrosion cracking. They are often used in harsh environments like chemical processing and aerospace, where durability is crucial.
| Hastelloy | UNS Designation | DIN Designation | Alternative Designation |
|---|---|---|---|
| C276 | UNS N10276 | 2.4819 | NiMo16Cr15W |
| C22 | UNS N06022 | 2.4602 | NiCr21Mo14W |
| B-2 | UNS N10665 | 2.4617 | NiMo28 |
| X | UNS N06002 | 2.4665 | NiCr22Fe18Mo |
| C2000 | UNS N06200 | 2.4675 | NiCr23Mo16Cu |
| G-30 | UNS N06030 | 2.4603 | NiCr29Mo9Fe |
Inconel
Inconel
Inconel is a strong, corrosion-resistant nickel alloy, ideal for challenging aerospace applications. It can withstand extreme temperatures and pressures, making it suitable for jet engines and gas turbines.
| Inconel | UNS Designation | DIN Designation | Alternative Designation |
|---|---|---|---|
| 718 | UNS N07718 | 2.4668 | NiCr19Fe19Nb5Mo3 |
| 625 | UNS N06625 | 2.4856 | NiCr22Mo9Nb |
| 600 | UNS N06600 | 2.4816 | NiCr15Fe |
| X-750 | UNS N07750 | 2.4669 | NiCr15Fe7TiAl |
| 601 | UNS N06601 | 2.4851 | NiCr23Fe |
| 725 | UNS N07725 | 2.4668 | NiCr19Fe19Nb5Mo3 |
Invar
Invar
Invar is a nickel alloy with very low thermal expansion, making it highly stable and perfect for precision applications such as instrumentation and aerostructure molds. It is also used in scientific instruments where dimensional stability is critical.
| Invar | UNS Designation | DIN Designation | Alternative Designation |
|---|---|---|---|
| 36 | UNS K93600 | 1.3912 | FeNi36 |
| 42 | UNS K94200 | 1.3917 | FeNi42 |
| 48 | UNS K94800 | 1.3922 | FeNi48 |
| 32-5 | UNS K94610 | 1.3911 | FeNi32-5 |
| 42-6 | UNS K94620 | 1.3913 | FeNi42-6 |
| 46 | UNS K94630 | 1.3914 | FeNi46 |
Maraging Steel
Maraging Steel
Maraging steels are ultra-high-strength steels that are easy to machine and weld without causing distortion. They gain their exceptional hardness and toughness from a special heat-treating process, making them suitable for aerospace and tooling applications.
| Maraging Steel | UNS Designation | DIN Designation | Alternative Designation |
|---|---|---|---|
| 200 | UNS K93120 | 1.6359 | 20Ni Maraging Steel C200 |
| 250 | UNS K92890 | 1.6358 | 18Ni Maraging Steel C250 |
| 300 | UNS K93120 | 1.6354 | 18Ni Maraging Steel C300 |
| 350 | UNS K93160 | 1.6356 | 18Ni Maraging Steel C350 |
| 400 | UNS K91460 | 1.6352 | Custom 465 Stainless |
| 500 | UNS K92810 | 1.6354 | Custom Age 625 Plus |
Stainless Steel
Stainless Steel
Stainless steel is known for its strength, heat, and corrosion resistance, along with its durability and attractive appearance. These qualities make it suitable for a wide range of uses, including kitchenware, medical instruments, and construction.
| Stainless Steel | UNS Designation | DIN Designation | Alternative Designation |
|---|---|---|---|
| 316L | UNS S31603 | X2CrNiMo17-12-2 | Stainless Steel 316L |
| 304 | UNS S30400 | X5CrNi18-10 | Stainless Steel 304 |
| 17-4 PH | UNS S17400 | X5CrNiCuNb16-4 | Stainless Steel 17-4 PH |
| 303 | UNS S30300 | X8CrNiS18-9 | Stainless Steel 303 |
| 420 | UNS S42000 | X20Cr13 | Stainless Steel 420 |
| 440C | UNS S44004 | X105CrMo17 | Stainless Steel 440C |
Titanium
Titanium
Titanium is a lightweight metal with excellent strength, low thermal expansion, and high corrosion resistance. Its ability to be sterilized and its biocompatibility make it unique, especially in medical implants and aerospace components.
| Titanium Grade | UNS Designation | DIN Designation | Alternative Designation |
|---|---|---|---|
| 5 (Ti-6Al-4V) | UNS R56400 | 3.7165 | Ti-6Al-4V |
| 2 | UNS R50400 | 3.7035 | CP Titanium |
| 23 (Ti-6Al-4V ELI) | UNS R56401 | 3.7165 | Ti-6Al-4V ELI |
| 9 (Ti-3Al-2.5V) | UNS R56320 | 3.7195 | Ti-3Al-2.5V |
| 7 (Ti-0.2Pd) | UNS R52400 | 3.7235 | Ti-0.2Pd |
| 12 (Ti-0.3Mo-0.8Ni) | UNS R53400 | 3.7105 | Ti-0.3Mo-0.8Ni |
Tool Steel
Tool Steel
Tool steels are hard, stiff, and resistant to abrasion, making them perfect for manufacturing industrial tools. Their robustness is essential for cutting, drilling, and molding applications in various industries.
| Tool Steel | UNS Designation | DIN Designation | Alternative Designation |
|---|---|---|---|
| D2 | UNS T30402 | 1.2379 | X155CrVMo12-1 |
| M2 | UNS T11302 | 1.3343 | HS6-5-2C |
| A2 | UNS T30102 | 1.2363 | X100CrMoV5-1 |
| S7 | UNS T41907 | 1.2355 | 50CrMoV13-15 |
| O1 | UNS T31501 | 1.2510 | 100MnCrW4 |
| H13 | UNS T20813 | 1.2344 | X40Cr |
Industries
Owens Provides 5-Axis CNC Machining in Over 9 Industries
See the 5-Axis CNC Machines
Owens Industries relies on the industry’s best 5-axis CNC machines from top brands like AgieCharmilles, Hermle, DMG MORI, and Okuma Corporation. These machines offer advanced cutting tools and techniques, enabling efficient and precise machining of various materials. Their precision reduces the need for secondary operations, saving customers time and costs in the manufacturing process.
FAQ
5-Axis Machining Frequently Asked
Questions
What is 5-axis CNC machining?
5-axis CNC machining refers to the use of computer numerical control (CNC) technology to control the movement of a machine tool that has five axes of motion. These axes are typically labeled as X, Y, Z, A, and B, and they correspond to linear motion along the X, Y, and Z axes, as well as rotary motion about the A and B axes. This allows for greater flexibility in the manufacturing process, as it enables the machine tool to access and machine parts from multiple angles and orientations.
How does a 5-axis CNC machine work?
A 5-axis CNC machine works by using computer-aided design (CAD) software to create a 3D model of the desired object. The machine then uses this model to guide its movements as it cuts or shapes the material. The machine has five axes of motion, allowing it to move in a variety of directions and angles.
What is 5-axis machining used for?
5-axis machining is used for the production of complex and intricate parts that require multiple angles to be machined in a single setup. It is often used in the aerospace, automotive, and medical industries where precision and efficiency are critical. 5-axis machining allows for the creation of parts with complex geometries, such as internal and external contours, holes, and slots, as well as parts with multiple planes and angles. It is also used for the production of small and intricate parts, such as dental implants and microelectromechanical systems (MEMS).
What is the advantage of a 5-axis CNC machine?
The advantage of a 5-axis CNC machine is that it can move and operate in five different axes, allowing for greater flexibility and precision in machining complex shapes and contours. It can also work on multiple sides of a workpiece simultaneously, reducing the need for multiple setups and increasing productivity. Additionally, a 5-axis CNC machine can reduce the need for manual intervention and increase the accuracy and consistency of the finished product.
What is the difference between 3-axis and 5-axis machining?
3-axis machining involves movement along three axes: the x-axis, y-axis, and z-axis. These axes correspond to the three dimensions of a workpiece: length, width, and depth. With 3-axis machining, a tool can move in any direction along these three axes to shape or cut a workpiece. 5-axis machining involves movement along an additional two axes: the a-axis and b-axis.